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Product family

Extruded Rubber

We extrude rubber to your exact profile — continuous seals, cords, channels and complex custom cross-sections drawn to your print. From CAD file to spliced, vulcanized part, engineering-led and Made in USA.

Every part made to your spec · Made in USA

Overview

Your cross-section, extruded to spec

ARC designs and manufactures custom extruded rubber profiles across a wide range of shapes — solid and sponge — in elastomers matched to your environment. We produce continuous lengths, cut parts and spliced/vulcanized closed loops, plus standard forms like cords, U-channels, D-strips and door/window seals. Our team works from your CAD (PDF, STEP, IGES, DWG) through custom tooling to prototype and mid-volume production. Automotive-grade quality systems and made-to-print discipline mean the profile you spec is the profile you get.

20+years to spec
8configurations
6+elastomer options
ISO · IATF9001 + 16949
Quality & approvals — on requestPPAPFAIFirst-article inspectionMaterial certifications

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Capabilities

Custom profile design and tooling from your CAD (PDF, STEP, IGES, DWG)

Solid and sponge (cellular) rubber extrusion

Splicing and vulcanizing into continuous closed-loop gaskets

Prototype through mid-volume production runs

Wide profile library: D, T, L, U-channel, cord, hose and fully custom

Cut-to-length, notching and fabrication of extruded lengths

Material selection and durometer tuning to application

ISO 9001:2015 & IATF 16949:2016 certified, Made in USA

What we make

Extruded profiles we build

Custom Extruded Profiles

Bespoke cross-sections extruded to your drawing.

Rubber Cords

Solid round cord stock in custom diameters and materials.

Spliced & Vulcanized Gaskets

Extruded profile joined into continuous closed-loop gaskets.

Door & Window Seals

Weather and compression seals for openings.

U-Channels

U-shaped edge-protection and sealing profiles.

D-Strips (D-Section)

D-profile seals for low-pressure rotary shafts; an O-ring alternative.

Sponge Rubber Profiles

Closed/open-cell sponge for low-closure-force sealing and cushioning.

T- & L-Seals

T-section and L-section profiles for all-round and single-direction sealing.

Gallery

Extruded Rubber we've built

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Industries we serve

AutomotiveAerospaceRailFood & BeverageTelecomIndustrial OEMConstructionMarine

Where it's used

Typical applications

Automotive door and window weatherstrip seals in EPDM
Rail enclosure and cabinet gaskets, spliced and vulcanized to size
Food & beverage equipment door seals in FDA silicone
Sponge profiles for low-closure-force cabinet and hatch sealing
U-channel edge trim protecting sheet-metal panel edges
Custom D-strip shaft seals in low-pressure rotary applications
Telecom and industrial enclosure environmental sealing
Continuous cord stock cut and joined for custom gaskets

Need an extruded profile?

Send your drawing, sample or service conditions — our engineers confirm the compound, tooling and a path to production.

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In depth

Custom Extruded Rubber Profiles and Gaskets

Extruded rubber profiles play a crucial role in countless applications across a wide range of sectors. They are rubber components produced by forcing a heated, softened rubber compound through a shaped die, yielding long, continuous sections with a consistent cross-section. This process makes it possible to produce complex shapes with high precision and efficiency, which is what makes extruded rubber so valuable for industrial use. Because every application is different, American Rubber Corp works with you to customize parts to your exact specification. As a Made in USA, engineering-led manufacturer with 20 years of experience, we produce runs of extruded rubber parts that range from simple rubber tubing to complex extrusions, cut to length or supplied in continuous reels.

Types of Custom Extrusion

Whether your project calls for straightforward tubing or an intricate custom profile, we design and manufacture the extrusion to your print. Parts can be supplied cut to length for assembly or delivered in continuous reels for high-volume production, always made-to-spec rather than stocked.

The Right Materials for Your Extruded Rubber Products

Your choice of rubber compound has a major impact on the success of your parts. We work with a wide variety of materials to meet your temperature, weather, and technical specifications, and our engineers can review your application to recommend the compounds that best fit your performance needs and budget. Materials we extrude include:

  • Silicone (VMQ)
  • EPDM (Ethylene Propylene Diene Monomer)
  • Viton (FKM)
  • Neoprene (Chloroprene)
  • Nitrile (NBR)
  • SBR (Styrene Butadiene Rubber)
  • PTFE (Polytetrafluoroethylene)
  • TPE (Thermoplastic Elastomer)