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Product family

Inflatable Seals

We design custom inflatable rubber seals that actuate on air pressure — inflating to make a 100% contamination-proof seal, then retracting on deflation for zero-force opening. Built for rapid, repeated sealing cycles where conventional seals fail.

Every part made to your spec · Made in USA

Overview

Seal on demand, release on demand

ARC manufactures non-reinforced and fabric-reinforced inflatable (pneumatic) seals that expand under internal air pressure to close gaps doors and lids can’t close mechanically — sealing radially inward or radially outward as the application requires. Seals are produced by extrusion-and-join for endless gaskets and by full molding for continuous and mandrel geometries, with corner-molded and reinforced constructions for airtight results. Because they actuate with pressure rather than compression, inflatable seals deliver a full seal with far less closing force than static elastomeric seals. We engineer each profile, mounting style and compound to your pressure, temperature and cycle-life targets.

20+years to spec
8configurations
5+elastomer options
ISO · IATF9001 + 16949
Quality & approvals — on requestPPAPFAIFirst-article inspectionMaterial certifications

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Capabilities

Pressure-actuated inflate/deflate for zero-force door and hatch closure

Radially inward and radially outward sealing directions

Non-reinforced and fabric-reinforced (cotton, polyester, nylon, Nomex, Dacron, Kevlar)

Customizable integral valve and inlet-tube placement

Extrusion-and-join for endless seals; full molding on continuous and mandrel

Corner-molded and vulcanized-joint constructions for airtight loops

Engineered to inflation height, deflation gap, pressure and temperature

Metal-to-rubber bonding and single/multi-bladder mechanisms

What we make

Inflatable seal types we build

Non-Reinforced Seals

All-elastomer seals for lower-pressure, higher-stretch applications.

Fabric-Reinforced Seals

Fabric-embedded seals for higher operating pressures and dimensional control.

Footless Seals

No special base — mounted via PSA backing or pre-machined grooves.

Fasten-In Seals

Flexible base feature fastened at regular intervals.

Snap-In Seals

Tapered side profile that snaps into reverse-tapered slots.

Bonded-Bottom Seals

Any profile with pressure-sensitive adhesive applied to the base.

Slot-Fit Seals

Fully retract within the slot when deflated for flush clearance.

Clamping Bladders

Inflatable bladders for holding, gripping and expanding mandrels.

Gallery

Inflatable Seals we've built

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Industries we serve

AerospaceMarinePower GenerationHVACRBulk Material HandlingChemical ProcessingSemiconductorPharmaceutical

Where it's used

Typical applications

Cleanroom door sealing for contamination-proof closure
Semiconductor door and load-lock sealing
Marine vessel door and hatch sealing against sea water and hydrocarbons
Autoclave and pressure-vessel door seals in EPDM/silicone
Hazard-area door sealing
Clamping bladders for gripping and expanding mandrels
Automated packing suction/gripping and powder handling
Industrial-mixer corner-molded seals for airtight sealing

Need an inflatable seal designed?

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In depth

Custom Inflatable Rubber Seals with Customizable Valve and Inlet Tube

American Rubber Corp is a leading, Made in USA manufacturer of inflatable rubber seals with a customizable valve and inlet tube. Inflatable seals inflate to provide a contamination-proof seal across a wide range of applications and, unlike traditional elastomeric seals, can effectively seal irregular or misaligned surfaces to enhance sealing integrity. Their unique design allows them to inflate and form a tight barrier between the mounting and striking surfaces, requiring less force while ensuring a 100% seal, which makes them the ideal solution for demanding and unusual sealing applications. As an engineering-led manufacturer with 20 years of experience, we provide design consultation and material selection support, guiding you through critical parameters such as inflation height, deflation (relaxed-state) gap, operating pressure, and operating temperature. We produce non-reinforced inflatable seals, fabric-reinforced inflatable seals, and both custom and standard inflatable seals to your specification.

How Inflatable Seals Are Used and Made

Rubber inflatable seals are used throughout industry to achieve optimized, dynamic sealing or grip for hard-to-seal irregular areas, misaligned surfaces with gaps between them, and applications where rapid, repeated sealing and unsealing is a critical requirement. Across industries they are also called pneumatic gaskets or dynamic seals. We custom-design and manufacture inflatable rubber seals in a variety of profiles, either extruded and joined into an endless gasket or fully molded through continuous molding and mandrel operations. Seal geometry, operating conditions, desired pressure, and the method and interface by which the seal is installed are among the most critical factors in achieving the sealing quality and long operating life these seals can deliver.

Reinforcement and Directional Sealing

We manufacture custom-designed reinforced inflatable gaskets based on the requirements and operating details you provide. The reinforcement material is selected to match your desired operating pressure and temperature, and we offer a choice of polyester, cotton, nylon, Nomex, and Kevlar reinforcement for custom-manufactured inflatable seals. Our seals are built for radially inward as well as radially outward sealing depending on the application. Our dedicated engineering team works closely with you from the initial design stage through the final manufacturing run to recommend the right inflatable seal materials and design.

Elastomer Compounds and Reinforcement Fabrics

  • Elastomer compounds: Silicone, EPDM, Butyl, Nitrile (Buna-N or NBR), FKM (a generic compound of Viton, a registered trademark of The Chemours Company), Neoprene/Chloroprene, TPE, and PTFE (a generic compound of Teflon, a registered trademark of The Chemours Company)
  • Reinforcement fabrics: Cotton, Polyester, Nylon, Nomex, Dacron, and Kevlar